Project 3 — Duct optimization in a textile production plant
A garment plant with 12 solid waste discharge points had recurring blockages in polished stainless steel ducts, causing unscheduled downtime and cost overruns in corrective maintenance.
Waste flow analysis using CFD modeling, review of original construction budgets, and design of a new duct layout with optimized slopes and strategic inspection points.
Replacement of 45 linear meters of piping with 14-gauge polished stainless steel, installation of cleanout gates every 6 meters, and a predictive maintenance program based on differential pressure sensors.
78% reduction in blockage-related downtime, annual savings of $23,500 in corrective maintenance, and an estimated 12-year extension of service life. The client reported a return on investment within 14 months.